80% Reduction in Errors Through IoT for a Consumer Goods Company

The client encountered challenges in training machine operators for complex manufacturing procedures. Existing methods were ineffective, leading to time-consuming processes and inadequate communication of crucial steps. This lack of training was causing production inefficiencies, frequent on-site errors, and financial losses.

Ciklum developed a cross-platform application, integrating technical animations of manufacturing processes and barcode sensor capabilities to detect tools and equipment. This application helped guide machine operators through step-by-step procedures, offering detailed instructions and accurate tool usage. Additionally, it provides real-time feedback on execution through integrated IoT technology. Beyond simple visualization, this solution ensures operators have precise, actionable guidance and immediate performance feedback, improving training effectiveness and operational efficiency. The project addressed production inefficiencies and reduced on-site errors, ultimately mitigating financial losses for the company.